PlantQuest Partner with NavVis to Bring Immersive Digital Twins to O&M Workflows

PlantQuest are excited to announce our technology partnership with NavVis, combining high-precision reality capture with PlantQuest OneView to deliver immersive, operational digital twins for operation and maintenance teams within manufacturing facilities.

By integrating NavVis LiDAR and 360° environments directly into PlantQuest’s interactive mapping platform, O&M teams gain true site visibility — connecting assets, alarms, way-finding, and real-time operational context in one unified visual twin. This integrated solution is already proven across life science and complex manufacturing environments, helping teams plan faster, operate safer, and execute with confidence.

If you’ve ever tried to digitise an operational manufacturing facility, you’ll know the reality:

  • Drawings are outdated
  • BIM is incomplete
  • Assets are hard to find
  • Knowledge lives in people’s heads
  • And simple jobs take longer than they should

At PlantQuest, we exist to fix these issues. We turn complex, working facilities into an intuitive digital facility and asset mapping platform that operations, maintenance, and EHS teams can actually use — while also connecting the physical world of manufacturing with digital systems like CMMS, BMS and MES.

Now, we’ve taken that one step further.

Walk Your Facility… Without Leaving Your Desk

Using NavVis mobile LiDAR and 360° capture technology, entire facilities can now be scanned at walking speed. No shutdowns. No complex survey campaigns. No six-month wait for data.

That visual data is then integrated straight into PlantQuest OneView, fully and geospatially aligned with your:

  • Facility maps
  • Areas and levels
  • CMMS and asset registers
  • Safety systems
  • Manufacturing and Manufacturing Execution Systems (MES)
  • Operational workflows

The result? You can click on an area in your PlantQuest map and instantly:

  • Step into a fully navigable 360° view
  • View the location of any asset in both 2D and 3D
  • See assets in real production context
  • Understand access routes, cleanroom boundaries, and technical constraints
  • Plan work properly—before anyone goes on site

For senior leaders, this means visibility and confidence.  For engineers and technicians, it means fewer surprises, better planning, and safer execution.

Already Live in Regulated Manufacturing

This isn’t theoretical—it’s already up and running:

  • At a medical device manufacturing facility, full plant and utility spaces were captured to support better task planning, deviation investigations, and safer execution for both on-site and remote engineering teams.
  • At a large biopharma manufacturing facility, over 40,000 m² of utilities, plant rooms, interstitials, and production support areas were captured using NavVis and integrated into PlantQuest. The visual twin is now used daily for maintenance planning, MES-aligned investigations, project preparation, and EHS reviews.

In both cases, teams moved from static PDFs, folders, and fragmented drawings to a single, visual, interactive view of their manufacturing environment that anyone—from site leadership to technicians—can access in seconds.

From Scan to Value in Weeks — Not Months

One of the biggest barriers to digital transformation on live manufacturing sites is time. Traditional scanning projects drag on. Data takes months to surface. Momentum gets lost—while production keeps moving.

With PlantQuest + NavVis, that changes completely:

  • Scan at walking speed
  • Data is processed and accessible in hours
  • All 3D data is geospatially accurate and aligned within PlantQuest
  • Your solution is deployed in weeks, not months

That means:

  • Faster onboarding for operators, engineers, and contractors
  • Better system walkdowns to support MES validation & change control
  • Smarter shutdown, turnaround, and upgrade planning
  • Stronger EHS and emergency response readiness
  • Less time searching for assets and production-critical equipment
  • More time solving real operational problems

And critically—it can all be deployed without disrupting manufacturing or live production.

Why This Matters for Digital Transformation Leaders

If you’re responsible for digital transformation across operations, maintenance, EHS, or manufacturing systems, you already know the challenge.

You can’t transform what you can’t clearly see.

By combining:

  • PlantQuest’s operational mapping, asset visibility, and workflow platform
  • NavVis’ reality capture and immersive visualisation
  • And direct alignment with MES, CMMS, and site operational systems

We’re closing the gap between:

  • Strategy and shop-floor reality
  • Digital manufacturing initiatives and physical constraints
  • Leadership visibility and boots-on-the-ground execution

A Word from Our Founder

“Our goal has always been to build a digital twin that people actually use—not something that just looks good on a slide. Partnering with NavVis gives us survey-grade 3D facility data directly inside PlantQuest, aligned to live operations, maintenance, safety, and manufacturing workflows. This is about practical value on real sites, not tech for tech’s sake.
Gerard Carton, CEO & Co-Founder, PlantQuest